Animal, Beef Fat Vacuum Melting Oil Equipment Production Line

• Material: Carbon Steel&SS304
• Voltage: 380V
• Suitable for: All Animal Fat
• Power: 120kw
• Color: According to Customer Requestment
• Transport Package: 40hc Container
• Model NO.: HT-30
• Specification: 10-100TPD
• Trademark: HuaTai
• Origin: China
• HS Code: 8479200000
• Production Capacity: 50set/Year

Product Description

fat vacuum melting equipment production line

In recent years, China's animal oil [feed oil, edible animal oil] processing, demand, health, environmental protection and other requirements are getting higher and higher, the original old open-mouth method smelting pot has been improved with industrial development is not in line with the modern environment produce. Based on the current development prospects of the domestic animal fat industry, our company has successfully developed the latest advanced low-temperature negative pressure smelting refining technology for the shortcomings of old-fashioned fire-fighting animal oil equipment and the demand of new customers for new processes. Our company designs the original earthen pot fire, the labor intensity is large, and the complicated operation of the simmering pot is designed as a high-end automatic assembly line operation; the heat transfer oil is used as the heat medium to absorb the negative pressure production process in the production of large-scale oil, and the production efficiency is greatly improved. Improve; equipment production automation is high, greatly reducing labor costs; oil one-time refining rate is increased, acid price is low, color is good, energy saving and environmental protection, the whole production process is closed production, which greatly compensates for the lack of hygiene in the previous workshop. Adapted to the current environmental protection policy advocated by the state, changed the negative view of most people on animal oil production before; the diversification of equipment production, adapt to a variety of animal oil production raw materials, the animal oil production industry has been promoted to a professional, high-end, formal New steps.

                                                                                Condensation recovery→Vacuum system
                                                                                                       ↓
Fresh/freezing material→Mince→Preheat→Pump supply→Vacuum melting→Oil residue separation
                                                                                                           ↓ 
                                                                                    Pressed cake←Pressing←Oil residue
                                                                                            ↓
                                                                          Product oil←Filtering←Crude oil
 

Crushing preheating process:
The raw material is twisted into a pelletized state and then enters the preheating pot. The purpose of the preheating is to stir the raw material with the heat conducting oil to achieve a solid-liquid mixing state suitable for the mechanical pump, and reduce the conveying resistance of the mechanical pump. Meet the process requirements for pipeline transportation. On the other hand, the preheating pot serves as a material balancing function for the entire production line.

Negative pressure melting process:
The preheating pot is preheated into a solid-liquid mixed state, and the raw material is driven into the smelting pot, and the vacuum pump is turned on to make the smelting pot stroke negative pressure and the heat conducting oil warm and smelt. Because of the vacuuming under vacuum, the vacuum temperature of the raw material is 85 degrees, and the vacuum is maintained at -0.03 - 0.06Mpa with the volatilization of the steam. In the vacuum state, the animal oil raw material entering the negative pressure reaction kettle can quickly realize the separation of oil, water and slag. After the temperature of the material is raised to 115 degrees, the basic reaction of the material is completed. Observe the yellow foam of the oil through the mirror to open the lower mouth to observe the dry humidity of the oil residue. After the oil residue is hard, close the heating valve and the vacuum unit to open the oil residue. The separator and the conveyor start to discharge the oil to separate the oil. Different from the melting time of the raw material, the general time is about 1-2 hours.

Vacuum dehydration recovery process:
The water jet type vacuum jet pump unit is used to generate a negative pressure state in the melting pot, and the vacuum line is matched with a stainless steel tube condensing heat exchanger vacuum condensation recovery system, and the water vapor molecules evaporated in the raw material are mixed with the odor molecular volatiles in a vacuum state. The raw material grease is separated, and flows into the column condenser condenser with the vacuum pipe. Under the cold water circulation heat exchange cooling, the evaporated water vapor volatiles are forcibly condensed into distilled water and collected into the liquid separation tank, thereby effectively ensuring the production of the vehicle. The factory area is odorless.

Oil residue separation process:
In this process, the refined oil residue mixture is coarsely separated by a stainless steel sieve plate type oil slag separator, and the oil residue larger than 0.5 mm is sent to the pressing section through the scraper conveying device, and the fine oil residue and the oil mixture are pumped into the filter. The machine is finely filtered, and the filter mesh is made of stainless steel 316 stainless steel precision filter screen, and the extracted grease residue is separated into a clear and transparent state. The separated oil slag is transported to the meat powder production line, and the oil is transferred to the finished oil tank/refining production line.




Negative pressure melting equipment advantages
1,Automatic feeding, oil discharge, slag discharge, automatic operation control automation, greatly reducing labor costs;
2,High melting speed under negative pressure (1.5-2h/pot 2.5T), high efficiency;
3,Fed from the oil, slag, the material does not fall, all the sealing operation;
4,The finished oil has good color and rich aroma, and the peroxide value, acid value and water content are relatively low; (Many customers consider the negative pressure vacuum training to lose the smell of oil. Explanation: The boiling point of water in vacuum state is 80 ° C, the smell of oil Volatile electricity at 200 ° C, the melting temperature of this equipment is up to 120 ° C, is a low-temperature vacuum training, can not reach the evaporation point of the oil odor, so the fragrance of the refined oil is more fragrant, will not be lost.)
5,Finished oil residue has good color and low residual oil.

Part of Our Overseas Projects

No.	Country	Project Name
1	Australia	150T/D Vacuum Drying Equipment
2	Australia	100T/D High Material Layer Desolventizer
3	Bangladesh	30T/D Rice Bran Making Oil Project
4	Bangladesh	100T/D Rice Bran Making Oil Project
5	Bangladesh	30TPD Sunflower Seed, Mustard Seed Making Oil Project,30T/D Fully Continuous Oil Refining Project
6	Bangladesh	15T/D Rapeseed Oil Refining Project
7	Bolivia	60T/D Soybean Oil Refining Project
8	Cambodia	30T/D Rice Bran Making Oil Project
9	Cameroon	5T/D Palm Oil Stirring Tank
10	Congo	0.5T/H Palm Oil Making Soap Project
11	Congo	15T/H Peanut Making Oil Project
12	Congo	15T/H Palm Fruit Pressing, 10T/H Palm Oil Refining and Fractionation Project
13	Congo	5T/H Palm Fruit Pressing, 5T/D Palm Oil Refining Project
14	Djibouti	2T/D Sunflower Oil Dewaxing Machine
15	Ethiopia	50T/D Soybean Oil Refining Project
16	Ethiopia	100T/D Corn Processing Project
17	Ethiopia	15T/D Peanut and Sunflower Seeds Pressing,5T/D Oil Refining Project
18	Ethiopia	5T/D Crude Oil Refinery Project
19	Ethiopia	250T/D Flax Seed Oil Making Project
20	Ethiopia	50T/D Soybean/Peanut oil press and 30T/D Oil Refining project
21	Ethiopia	15T/DSoybean/Peanut oil press and 10T/D Oil Refining project
22	Ethiopia	200T/D Palm oil deacidification &deodorization,100T/D palm oil Fractionation Project
23	Egypt	100T/D Soybean Pretreatment and Extraction Project
24	Egypt	20T/D Soybean Oil Refining Project
25	Egypt	10T/D Cottonseed Oil Refining Project
26	Estonia	10T/D Biodiesel Distillation Project
27	Ghana	20T/D Corn Flour Production Line Project
28	Indonesia	20T/D Coconut Oil Pressing,10T/D Oil Refining Project
29	Indonesia	3T/D Fragrant Sesame Oil Project
30	Indonesia	3T/D Oil Refining Machine
31	Indonesia	20T/D Maize germ oil pressing and 5T/D oil refining project
32	Kazakhstan	3T/D High-class Cooking Oil Refining Project
33	Kazakhstan	120T/D Sunflower seed prepressing, extraction and refining project
34	Kazakhstan	50T/D Safflower oil processing project
35	Kenya	3T/D Pyrethrin Extraction Project
36	Malawi	2T/D Oil Refining Machine
37	Moldova	3T/D Sunflower Oil Refining&dewaxing  Machine
38	Myanmar	3T/D Cottonseed Oil Refining Machine
39	Myanmar	5T/D Oil Refining Project
40	Nigeria	5T/H Palm Fruit and Kernel Pressing Project
41	Nigeria	20T/D Palm Oil Refining and Fractionation Project
42	Nigeria	50T/D Peanut Pressing, 15T/D Peanut Oil Refining Project
43	Nigeria	40T/D Cotton seed oil processing and 15T/D Oil Refining Project
44	Peru	50T/D Cotton Seed Palm Oil Refining Project
45	Peru	50T/D Palm Oil Deacidification & Deodorization Project 20T/D Crystallizing tank
46	Peru	150T/D Soybean/Palm/Sunflower Oil Refining Project
47	Russia	50T/D Soybean Pretreatment, 50T/D Solvent Extraction and 10T/D Soybean Oil Project
48	Russia	10T/D Rapeseed Oil Pressing Project
49	Russia	10T/D Sunflower/Rapeseed Oil Pressing and 3T/D Oil Refining Project
50	Rwanda	10T/D Palm Oil Refining Project
51	Solomon Islands	3T/D Coconut Oil Deacidification & Deodorization Project
52	Sri Lanka	30T/D Chicken Oil Pressing, 20T/D Chicken Oil Refining Project
53	Sudan	30T/D Peanut Oil Pressing, 15T/D Peanut Oil Refining Project.
54	Swaziland	30T/D Oil Refining Machine
55	Tajikistan	50T/D Cottonseed Cake Extraction Project
56	Tanzania	20T/D Sunflower Seeds Pressing, 5T/D Refining Project
57	Tanzania	10T/D Sunflower Seeds Pressing, 3T/D Refining Project
58	Thailand	10T/H Palm Oil Renovation Project
59	Thailand	45T/H Palm Fruit Sterilization Tank
60	Thailand	2T/D Palm Oil Refining Project
61	The Philippines	30T/D Corn Germ Pressing and Refining Project
62	The Philippines	15T/D Corn Processing Project
63	Turkmenistan	50T/D Sunflower Seed Pretreatment,30T/D Extraction and 20T/D Refining Project
64	Ukraine	30T/D Sunflower cake Extraction Project
65	Ukraine	50T/D Sunflower cake Extraction Project
66	Uzbekistan	80T/D Sunflower Seed Cake Extraction,50T/D Sunflower Oil Refining Project
67	Uzbekistan	50T/D Sunflower Seed,Soybean,Cottonseed Making Oil Project
68	Uzbekistan	100T/D Sunflower Seed Prepressing, Soybean Pretreatment, 100T/D Micro-negative Pressure Extraction and 20T/D Grade 1 Oil Refining Project
69	Uzbekistan	100T/D Sunflower Seed Cake Extraction,30T/D Semi-cotinuous Sunflower Seed Oil Refinery and Dewaxing Project
70	Uzbekistan	100T/D Sunflower Seed Cake Extraction,50T/D Sunflower Seed Oil Refinery Project
71	Uzbekistan	30T/D Sunflower Seed Oil Processing 10T/D Oil Refining Project
72	Uzbekistan	100T/D Sunflower Seed Oil Processing 80T/D Extraction Project
73	Uzbekistan	50T/D Sunflower Seed Pre-press, 50T/D Extraction and 30T/D Refining Project