| Customization: | Available |
|---|---|
| Warranty: | 12 Months |
| Type: | Cold&Hot Press |
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The production line boasts an impressive input capacity range from 30TPD to 1000TPD.
Production Description:
The comprehensive production line is divided into three state-of-the-art workshops:
Rice bran pretreatment & expansion workshop, rice bran extraction workshop, and rice bran oil refining workshop.
I. Pretreatment & Expansion Workshop
Craft Flow:
Crude rice bran → Cleaning → Softening → Expanding → Drying → Extraction workshop
The pretreatment and pre-pressing section are critical stages that directly influence the extraction outcome.
Craft Features:
1. Establishes an optimal production environment.
2. Minimizes total fat loss, boosts oil yield and output, and enhances the quality of both oil and cake/meal.
3. Fully utilizes impurities and by-products.
4. Perfectly complements the extraction production line, featuring tailored processes for various materials.
II. Oil Extraction Workshop
Major Equipment: Rotary multi-cell extractor with stainless steel gate, drag chain extractor, D.T.D.C desolventizer-toaster, total negative pressure evaporator, and paraffin recovery equipment.
Craft Flow:
Solvent Steam
↓ ↓
Extraction → Mixed oil → Evaporation → Steam-stripping → Crude rice bran oil
Extractor Types:
Level rotation extractor, loop type extractor, chain extractor.
Extraction Methods:
Utilizes organic solvents through soaking or spraying methods to extract oil from oilseeds.
Advantages of Extraction Craft:
1. High oil yield with low residual oil in meal; 2. Low labor intensity; 3. Excellent working environment; 4. Superior meal quality.
Negative Pressure Evaporationsignificantly enhances crude oil quality.
Craft Features:
1. Negative pressure evaporation ensures superior oil quality;
2. The extraction system is highly adaptable to different raw materials;
3. All equipment is equipped with effective exhaust gas absorption systems;
4. The energy-saving design leverages heat multiple times, reducing steam consumption.
III. O il Refining Workshop
Craft Flow:
Crude rice bran oil → Degumming & Dephosphorization → Deacidification → Drying → Decolorization → Deodorization → Defatting → Dewaxing → Finished oil.
Refining Methods:
Oil refining employs physical methods and chemical processes to eliminate harmful impurities and unnecessary substances according to usage and requirements, producing standard oil.
Advantages of Refining Craft:
1. Achieve oil purity with impurities less than 0.2% after refining;
2. Innovative recycling system to save both power and money;
3. Minimize oil waste significantly.
Patent List of Rice Bran Oil Equipment
| No. |
Patent Name and No. |
| 1 |
Set of Equipment for Rice Bran Expanding and Extraction ZL200720092291.7 |
| 2 |
Equipment for Extracting Oryzanol from Soap-stock of Rice Bran Oil ZL200820238862.8 |
| 3 |
Set of Equipment for Grade 1 Rice Bran Oil ZL200820238863.2 |
| 4 |
Set of Equipment for Separating Protein from Rice Bran ZL200920089515.8 |
| 5 |
Production Methods of Refining Grade 1 Rice Bran Oil(Invention Patent) ZL200810231527.X |
| 6 |
Production Methods of Extracting Oryzanol from Soapstock of Rice Bran Oil (Invention Patent) ZL200810231528.4 |
| 7 |
Production Methods of Extracting and Separating Protein from Rice Bran (Invention Patent) ZL200910064611.1 |
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