| Customization: | Available |
|---|---|
| Type: | Pressing Machines |
| Application: | Flour, All, Beans, Wheat, Starch, Rice flour |
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(1) Pretreatment system
Pretreatment and prepressing section is a very important section before extraction. It will directly affect extraction effect.
The rice bran, which is a by-product of the milled rice plant, is separated into the pretreatment workshop firstly. These raw material is cleaned to remove impurities, magnetic separator is used to select iron, puffing machine is used for puffing, the expanded rice bran is high water content, and it needs to be lifted to the flat dryer to be dried and then transported to the leaching workshop by the conveyor.
Craft features:
1. Create good production enviroment rice bran oil expeller machine.
2. Minimize the total fat loss, increase oil yield and output and improve the quality of oil and cake&meal.
3. Comprehensively utilize impurities and offal.
4. Perfectly match extraction production line, design different production processes according to different materials.
(2) Leaching and peparate system
The expanded rice bran enters the leaching workshop, first enters the sealed screw conveyor and puffs into the leaching device, is placed in different of the loop extractor, and is subjected to countercurrent leaching. After leaching, the concentration of the mixed oil leached in the six cycles is gradually reduced, and finally leached by the pure solvent. At this time, the rice bran oil in the rice bran has been extracted, and becomes meal, meals will be dripped after dried.
The mixed liquid of the puffed in the leaching device is called the mixed oil, and the mixed oil is sent to the mixed oil temporary storage tank through the mixed oil pump, and then passes through the first evaporator, the second evaporator and the DTDC. After the evaporation of the tray, the solvent in the mixed oil is basically evaporated, and the remaining is the rice bran oil, which is transferred to the oil tank by the oil pump.
Craft features:
1. Adopting negative pressure evaporation can ensure excellent oil quality.
2. Extraction system is highly adaptable, and can adapt to different raw material.
3. All equipments are provided with exhaust gas absorption systems with excellent absorption effect.
4. Full energy-saving design utilizes heat energy for many times and saves steam consumption.
(3) Refining process
The oil from the leaching workshop is pumped into the filter to remove residual impurities. After heating, it is sent to the acid refining mixer, and fully mixed with the phosphoric acid and water input from the acid dosing pump to make the gel in the oil. The mixture is sent to a degumming centrifuge to separate the oil feet, and the oil is pumped into the alkali
Refining mixer to neutralize a certain concentration of alkali liquor for neutralization reaction, so that the free fatty acid in the oil is separated, and then enters the degumming centrifuge. At the same time, the separated oil is washed with a light alkali and a water to remove the residual soap in the washing oil, and then separated and dried by a centrifuge to obtain an alkali refining oil. The alkali refining oil is sent to a decolorizing tower and mixed with a correctly quantitative decolorized white clay at a certain temperature. After the decolorization treatment of the time and the degree of vacuum, the clay which adsorbs the colored substances and other impurities in the oil is filtered and separated by a filter. The obtained decolorized oil is heated and degassed, then sent to a deodorization tower, the oil is further heated to a deodorization temperature in a deodorization tower, and deodorized by steam stripping under high vacuum, then cooled the deodorized oil.
The deodorized material that the steam is steamed to capture again is commonly called black foot, which is the raw material for extracting vitamin E. The deodorized oil is cooled and crystallized, filtered to remove the rice bran wax, and further cooled and crystallized, and then filtered to remove the high melting point solid fat in the rice bran oil to obtain the final first grade oil product.
Craft features:
1. Continuous alkali refining shortens contact time between oil and lye, reduces grease saponification, lowers refining consumption, and improves efficiency.
2. Decolorization adopts technology of combining premixing and steam mixing bleaching, which improves bleaching efficiency, saves consumption of bleaching clay, and it's simple and convenient to operate; And negative pressure state avoids oxygen in the air from contacting with hot oil, thereby ensuring oil product quality, inhibiting acid value to rise again, and lowering peroxide value.
3. Deodorization adopts new type continuous deodorization equipment which is applicable for deacidification and deodorization of plant oil with high acid value and low-resin content, the actual production proves its most obvious advantages are strong deacidification ability, excellent hot bleaching effect, high refining rate, good oil quality and so on.
4. The rice bran oil expeller machine process has multiple heat exchange, which makes full use of the heat energy system, effectively reduces steam consumption, and also has the advantages of adjustable production process, flexible operation, high automatic degree, environment sanitation and so on.
Our Services
Large scale cereal and oil processing plant, line and equipment:
Cereals and oil processing plant and equipment, turnkey project from a to z service, overseas installation service, training service, etc:
Cereal and oilseed Material Solution and Equipment We Can Provide
Edible Oil Processing Equipment, Pretreatment Equipment, Extraction Machine, Refinery Machine etc:
Soybean, Palm Fruit, Coconut, Corn Germ, Rice Bran, Sunflower, Cotton Seed, Rapeseed, Peanut, Sesame, Castor, Pepper, Lemon, Grapeseed & etc.
Biodiesel Oil Processing Equipment:
Animal fat, Waste vegetable oil, Seaweed & etc.
Essential Oil & Cosmetics oil Processing Equipment:
Avocado oil, Moringa oil, Almond oil & etc.
Cereals Milling Machinery Equipment:
Maize Milling Machine, Wheat Milling Machine, Soybean Milling Machine & etc.
Protein Treatment Machine/Engineering:
Cotton seed protein, Soy protein isolate/ concentrate & etc.
Animal Feed Machinery, including Feed Milling Machine, Feed mixer, Feed pellet machine and etc.:
Chicken Feed, Cattle feed, Goat & sheep feed, Pig feed, Aquafeed & etc.
1. Strenth Factory, speciallized in grains & oils for over 60 years
2. Research and Development Center
3. Strict quality control system
4. Dozens of certificates and honors
5. Rich experience of large overseas projects
6. Thoughtful & Considerate after-sale Service
| FAQ | Cereals & oils turnkey project - HUATAI |
Q: Are you a trading company or a factory.
A: We are not just a trading company, we are a real factory with export license, and have speciallized in Grain and Oils machine for over 60 years.
Q: What's your main Product series?
A: We produce Oilseeds Pretreatment, Oil Extraction, Oil Refinery Equipment, Milling Machine and other related Grain and oil processing equipment.
Q: What kind of oilseeds can your equipments process?
A: Based on our strength R&D support, we can handle all kinds of the oilseeds, Palm fruit, Coconut, Soybean, Rapeseed, Cotton Seed, Sunflower seed, Peanut, Corn germ, Rice Bran, Sesame, Walnut etc.
Q: Do you have the small oil press machine?
A: Yes, we have small oil press machine, AKA home use oil press machine, single oil extraction machine.
Q: Can you provide Turnkey Service Oversea?
A: Yes, we have rich experience in large EPC turnkey service, and we can provide EPC Turnkey Service Overseas.
Q: Who are you selling to? Where are your main market?
A: We have already sold our products in over 1 hundred contries all over the world. Our main markets include India, Malaysia, Thailand, Vietnam, Indonesia, German, Brazil, German, Poland, Iran, India, Dubai, Dominican, Cuba, South Africa etc.
Q: How about the Delivery time, payment terms?
A: Accordding to the requirement of different customers, we will provide the most suitable solution for you.
Q: Where your factorY location? How could I come to visit your factory?
A: Our Overseas Business Dept. Locate in Zhengzhou City, so you can fly to Xinzheng International Airport, then we'll pick you up.
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